Choosing the Right Gas Grill: Buyers Guide on Size, Configuration, Fuel Type, & Features
If you love being the king or queen of the backyard barbecue, you know picking the right gas grill size can make all the difference. There’s nothing like perfect burgers sizzling or enough space for veggies and steaks all at once.
Not sure how much grill you really need? Let’s fire up your backyard fun with friendly tips that make choosing the right grill size simple, so you get less guesswork, more good eats, and plenty of happy faces at your next cookout.
Table of Contents
What You Need to Know
Choose your configuration: freestanding grills give you portability and flexibility, while built-in grills anchor your outdoor kitchen with a permanent, custom fit.
Know your fuel: gas grills (propane or natural gas) offer speed and precision—propane is portable for freestanding setups, while natural gas gives continuous flow and lower long-term cost.
Pick the right cooking surface: small, medium, large, and XL grill sizes—paired with the right burner count—determine how many people you can cook for and how many heat zones you can run.
Check the build quality: 304 stainless steel delivers top durability, cast aluminum holds heat beautifully, and porcelain-coated steel gives reliable performance at budget-friendly prices.
Explore key features: rotisserie burners, sear stations, smoker boxes, infrared zones, lights, and storage options all shape how you cook and how far you can push your grill.
Why Grill Size Matters? Grill Size, Cooking Area, & Gas Burners
Let’s talk size! Whether you’re grilling on a big patio or a small balcony, choosing the right grill size shapes your entire outdoor cooking experience. But size is only the first step. The best gas grills also come in different configurations, fuel types, build quality, and feature sets—each one changing how you cook and how much heat you can command.
Match the right grill to your space and cooking style, and everything gets easier: better flavor, less stress, and more time enjoying the moment. Let’s break down size, configuration, fuel type, construction, and features so you can pick the perfect grill for your outdoor life.
Small Gas Grills
1–3 burners to save you on fuel, but less overall power and slower heat recovery for high-heat cooking.
Ideal for cooking for small families with space for about 10–16 burgers.
Limited temperature zones make indirect cooking harder and usually fewer features like rotisserie burners or sear burners.
Perfect for portability — great for freestanding setups, small outdoor kitchens, balconies, and compact patios.
Medium Gas Grills
2–4 burners give you stronger heat, better fuel control, and multiple cooking zones—enough to cook about 18–22 burgers.
Powerful heat for indirect cooking, letting you slow-roast,—perfect rotisserie cooking and even heat without flare-ups.
Includes extra features, including side burners, rotisserie kits, and sear burners.
Most common size (32") for most grillers, easy to move as a freestanding grill and perfectly sized for built-in outdoor kitchens.
Large Gas Grills
3–6 burners, giving you stronger heat output, more control, and the ability to run several cooking zones at once.
Allows true versatility—you can slow-roast with indirect heat while still using sear burners, griddle plates, or smoker boxes without sacrificing grilling space.
Feeds big families and gatherings, with enough room to cook roughly 28 burgers at once.
Freestanding or built-in:Â freestanding grills are heavier and less portable.
X-Large Gas Grills
Up to 8 burners, giving you massive heat output and the ability to run multiple cooking zones.
Often loaded with features like rotisserie systems, sear burners, griddle plates, and smoker boxes.
Capable of feeding large groups, with space for roughly 40+ burgers at once.
Freestanding or built-in:Â freestanding grills are heavier and less portable.
Matching Grills to Your Grill Size With BTU Rating
If you ask me, the secret to a great grilling experience isn’t just about fancy tools, wild recipes, or those perfect grill marks, it starts with choosing a grill size that matches how you actually cook and live outdoors.Â
Step up to the plate: do you love grilling for the whole block, or are you mostly cooking for two on quiet nights outside? That’s gotta guide your gas grill search. There’s no one-size-fits-all here, and that’s where understanding your grilling style and your outdoor space really pays off.Â
Gas Grill Cooking Area Comparison
When you’re sizing up a grill, start with the cooking area. This is the stage where all your outdoor magic happens. Grill manufacturers measure it in square inches, and that number tells you how much food you can cook at once. Think of it like the canvas for your outdoor kitchen—too small and you’re flipping burgers in shifts; too big and you’re wasting heat, gas, and time warming up space you won’t use.
If you cook for two or three people most nights, a smaller grill—something in the 300–500 sq. in. range—gets the job done without burning extra fuel. But if you’re the weekend host who loves throwing on ribs, veggies, wings, and sides all at once, you’ll want a larger grill with 700 sq. in. or more with room to spread out. Bigger cooking space means more control and more flavor—especially for indirect grilling.
Gas Grill Burner Comparison
Once you’ve got the right cooking area in mind, shift your focus to burner count. Burners matter more than most folks think. They don’t just determine heat—they control how you cook.
Two burners work for small meals or quick weeknight cooks.
Three to four burners open the door to indirect heat and multiple heat zones.
Five and six burners give you serious flexibility for searing, roasting, or running half your grill low-and-slow while the other half is blazing hot.
More burners don’t automatically mean better grilling—they mean more control. With multiple zones, you can sear steaks on one side, roast veggies on another, and keep buns warm without burning them. It’s the difference between just grilling and cooking with intention.
As you size things up, don’t forget your outdoor space. Big backyards can handle larger gas grills without a problem, but balconies, patios, and smaller outdoor cooking areas need a grill that fits safely with room to spare. A six-burner giant shoved into a tight corner won’t make grilling more fun—it’ll just make moving around harder and airflow more dangerous.
Match your grill size to your lifestyle, your cooking style, and your layout. When the cooking area and burner count align with what you actually cook and where you cook it, everything gets easier—better heat control, better fuel use, and better food.
Choose the size that feels right for you, not the size that looks the most impressive. The best grill is the one that fits your space, fits your routine, and fires up with confidence every time you lift the lid.
Choosing Your Gas Grills Configuration:
Grill size is only part of the story. The way your grill is built—its configuration—shapes where it goes, how it performs, and how you interact with it. From full outdoor kitchens to portable grills you can take anywhere, each setup has its own rhythm. Think of these as different tools in the same craft: all can cook, but each cooks differently.
Below are the most common gas grill configurations you’ll find and explained in a way any backyard cook can appreciate.
Freestanding Gas Grill Configuration
- A standalone gas grill on a cart, usually with wheels, storage, and side shelves.
- Easy to move around patios, decks, or small outdoor spaces.
- Often includes helpful extras—side burners, storage cabinets, tool hooks.
- Takes up more floor space and may not look as clean as a built-in setup.
👉 Searching for the best freestanding gas grill for you? Choose from Our Best Freestanding Gas Grills For 2026.
Built In Gas Grill Configuration
- A grill head designed to slide into an outdoor kitchen island or masonry structure.
- Creates a clean, custom outdoor kitchen look.
- More durable long-term and often built from higher-grade materials.
- Not portable—once it’s installed, it stays put.
👉 Looking to for the top built in gas grill models? Explore the Best Built-In Gas Grills
Portable Gas Grills Configuration
- A compact gas grill built for tailgating, camping, travel, and small outdoor spaces.
- Lightweight and easy to carry or pack.Perfect for quick cooks—burgers, dogs, chicken, and veggies on the go
- Smaller cooking space and fewer burners limit what you can grill at one time.
Post-Mount Gas Grills
- A grill permanently mounted on a fixed post in the ground or on a concrete pad.
- Saves space—no cart or cabinet, just the grill head.
- Stays stable and secure in windy areas or shared outdoor spaces.Â
- Offers limited storage and features compared to freestanding models.
Fuel Type: Propane vs Natural Gas?
Before you pick the perfect grill, you’ve got to choose the fuel that powers it. Propane and natural gas both deliver great heat, great flavor, and great searing power—but each fuel type cooks a little differently and fits different outdoor setups. Here’s the quick breakdown.
If you want a deeper dive, check out our full guide: Natural Gas Vs Propane Grill: Choosing the Right Fuel Source.
Propane Grills (LP)
What It Is:
A grill powered by portable propane tanks, usually 20-lb cylinders you can refill or swap locally. For a deeper dive into top models, check out our full guide: Best Propane Grills.
Benefits:
Portable & flexible: Works almost anywhere—patios, yards, balconies, or rental spaces.
Strong heat output: Propane often delivers slightly higher BTUs, making it great for searing and quick heating.
No installation required: Just connect a tank, turn the knob, and cook.
Limitations:
Tanks need refills: Running out of fuel mid-cook is the classic LP downside.
Natural Gas Grills (NG)
What It Is:
A grill connected directly to your home’s natural gas line for continuous, uninterrupted fuel.For a full breakdown of top models, see our guide: Best Natural Gas Grills.
Benefits:
Endless fuel supply: No tanks, no refills—just turn it on and grill.
Lower long-term cost: Natural gas is typically cheaper than propane over time.
Best for permanent outdoor kitchens: Ideal for built-ins or high-use grilling setups.
Limitation:
Needs professional installation: A fixed gas line must be run to the grill, and the unit cannot be moved after installation.
Construction & Build Quality: What Your Grill Is Made Of Matters
A grill’s size and fuel type tell part of the story—but the materials tell you how long it’ll last, how well it holds heat, and how your food tastes. Strong construction means better performance, better durability, and fewer headaches down the road. Let’s break down the most common materials you’ll see, and what each one brings to your outdoor cooking life.
304 Stainless Steel Gas Grills
What It Is:
High-grade, corrosion-resistant stainless steel commonly used in premium outdoor grills.
Benefits:
Exceptional durability: Resists rust, corrosion, and harsh weather—ideal for outdoor kitchens.
Better heat retention: Holds steady heat for consistent cooking and better searing.
Limitation:
Typically more expensive than lower steel grades.
443 & 430 Stainless Steel
What It Is:
Mid-grade stainless steel often used in budget-friendly or mid-range grills.
Benefits:
More affordable: Brings stainless construction to lower price points.
Advantages: Resistant to corrosion in mild climates and light use.
Limitation:
Less resistant to rust than 304, especially near the coast or in wet climates.
316L Stainless Steel Gas Grills
What It Is:
316L is a marine-grade stainless steel alloy designed to resist corrosion in the harshest environments—salt air, humidity, and coastal weather. It’s the highest-end steel you’ll find in outdoor grills.
Benefits:
Unmatched corrosion resistance: Ideal for coastal homes, oceanfront patios, and humid climates where standard stainless struggles.
Built for decades: The added molybdenum in 316L gives it superior strength and long-lasting shine, even outdoors year-round.
Limitation:
Significantly more expensive—best suited for premium grills or high-end outdoor kitchens.
Looking For Marine Grade Protection? Shop Marine Armour Outdoor Kitchens
Porcelain Coated Steel Gas Grills
What It Is:
Steel coated in a baked-on porcelain enamel layer for color, protection, and heat resistance.
Benefits:
Affordable and attractive: Popular in entry-level and mid-range grills.
Easy to clean: Smooth enamel surface wipes down easily.
Limitation:
Enamel can chip if dropped or banged, exposing the steel underneath to rust.
Cast Aluminum Gas Grills
What It Is:
A grill body made from thick, molded aluminum—a favorite of old-school grill brands.
Benefits:
Extremely rust-proof: Aluminum doesn’t corrode the way steel does.
Fantastic heat retention: Creates steady, even cooking zones.
Limitation:
Often found on simpler grill designs with fewer premium features.
Gas Grill Classes: From Everyday Cookers to Luxury Outdoor Powerhouses
Not all grills are built the same. Some are built for casual weeknight cooks, others for backyard entertainers, and some are engineered like professional outdoor appliances. Grill “classes” help you understand where a model fits in terms of performance, materials, features, and long-term durability.
Here’s the breakdown—simple, practical, and easy to compare.
Entry-Level Gas Grills
What It Is:
Affordable grills designed for light to moderate use, perfect for beginners or small households.
Benefits:
Budget-friendly: Great for getting started without a big investment.
Simple operation: Easy ignition, basic burners, and straightforward controls.
Limitation:
Lower-grade materials mean shorter lifespan and fewer advanced features.
Mid-Range Gas Grills
What It Is:
Grills with upgraded build quality, stronger burners, & better heat control—ideal for regular grillers.
Benefits:
Better construction: Stainless steel parts, durable fireboxes, and improved heat retention.
More features: Side burners, sear options, rotisserie capability, & multiple heat zones.
Limitation:
Some models still mix mid-grade steel with premium parts, so longevity varies.
Premium Gas Grills
What It Is:
High-performance grills made with 304 or 316L stainless steel—with advanced cooking systems & long warranties.
Benefits:
Superior durability: Built for decades with heavy-duty construction from lid to firebox.
Pro performance: Infrared burners, heat zones, rotisserie burners, & sear burners.
Limitation:
Higher purchase price, but much lower long-term cost thanks to longevity.
Luxury & Professional-Grade Gas Gas Grills
What It Is:
High-end grills built to commercial quality—precision burners, advanced ignition systems, and lifetime warranties.
Benefits:
Unmatched craftsmanship: 304/316L stainless, welded seams, cast stainless.
Ultimate versatility: Sear burners, charcoal inserts, smoker trays, rotisserie, & more.
Limitation:
For serious grillers or permanent outdoor kitchens due to cost and installation needs.
Specialty Gas Grills: Flat-Top Gas Grills and Hybrid Gas-Charcoal Combo Grills
If you're looking to elevate your outdoor cooking game, specialty grills like flat-top gas grills and hybrid combo gas-charcoal grills offer unique features that give you more versatility and cooking options. Let’s explore these specialized grills and how they can fit into your grilling lifestyle.
Flat-Top Gas Grills (Griddles)
What It Is:
Also known as a griddle, it gives you a smooth, flat cooking surface, allowing you to cook everything from pancakes to burgers..
Benefits:
Versatile cooking surface: Perfect for cooking a wide variety—eggs, bacon, stir-fry, and more.
Even heat distribution: The flat surface provides even heat & is easier with delicate foods or worrying about food falling through.
Breakfast, lunch, or dinner : Easily cook multiple items like eggs, bacon, and more. Making it a great choice for large groups.
Limitation:
Not suitable for traditional grilling: Doesn’t provide the signature grill marks or smoky flavor that comes with a regular gas or charcoal grill.
Gas Charcoal Combo Grills
What It Is:
A hybrid combo grill gives you the best of both worlds by combining gas and charcoal grilling in one unit. This allows you to use gas for quick, controlled cooking and charcoal for that authentic smoky flavor. For top models and recommendations, check out our guide: Â Best Gas-Charcoal Combo Grills.
Benefits:
Two grilling options in one: Enjoy the convenience of gas grilling, plus the smoky flavor of charcoal, all on the same grill.
Versatile cooking: Use gas when you’re short on time, and switch to charcoal when you’re aiming for that slow-cooked BBQ flavor.
Convenience: The gas side is ready to go quickly, while the charcoal side lets you enjoy the traditional grilling experience.
Limitation:
Requires more space: Hybrid grills tend to be larger and bulkier, which may not fit in small outdoor spaces.
Gas Grill Features: Adding Versatility & Options
Once you know the size, configuration, fuel type, and construction, it’s time to look at the features that shape how you cook. These add-ons make grilling easier, more fun, and a whole lot more versatile—from weeknight meals to weekend feasts with friends.
Below are the most useful features you’ll find on today’s gas grills, explained in simple, practical language.
Gas Grills With Side Burners
Side burners give you the freedom to cook more than what fits on the main grill. They’re perfect for simmering sauces, sautĂ©ing veggies, or boiling water while the rest of dinner grills.Â
A side burner keeps you outside instead of running back to the kitchen, making multitasking easy during big meals.Â
Just remember: it takes up cart space and may need extra cleaning, but the convenience is worth it for cooks who like everything done at once.
Storage on Freestanding Gas Grill Carts
Good storage turns your grill cart into a fully equipped outdoor workstation.Â
Enclosed cabinets and shelves keep your tools organized, make propane tank storage cleaner, and cut down on patio clutter.Â
It’s one of the most underrated features on a grill—if you like a tidy cooking space and quick access to your gear, built-in storage makes every cook smoother.
Rotisserie Kits For Gas Grills
A rotisserie lets your grill do the heavy lifting by slowly turning your food over indirect heat.Â
It’s the secret to tender, juicy roasts with perfectly crisped skin—ideal for whole chickens, pork loin, or even prime rib.Â
Rotisserie cooking is mostly hands-off, but it works best on grills with enough space to keep food away from direct flames.
Rotisserie Backburners For Gas Grills
Rotisserie backburners give you concentrated radiant heat right where the roast needs it.Â
Instead of relying on your main burners, a rear infrared burner creates even browning and consistent roasting temperatures.Â
It’s a professional upgrade for grillers who want restaurant-quality rotisserie results, though usually found only on mid-range and premium models.
Gas Grills With Infrared Sear Burners
Infrared burners are the go-to choice for blazing-hot searing. They use radiant heat to reach steakhouse temperatures fast, giving you deep crusts and rich flavor.Â
They preheat quickly and deliver even heat, making them perfect for chops, kabobs, and finishing steaks.Â
They do run hotter than standard burners, so they work best when you have multiple heat zones to balance the grill.
Grill Lights
Grill lights make nighttime cooking effortless. Interior lights let you see your food clearly, while LED control knobs make adjusting temperatures easy in low light.Â
They’re especially handy in winter when the sun sets early, and they add an extra safety layer by helping you avoid overcooking or flare-ups you can’t see in the dark.
Gas Grill Accessories: Add Versatility To Your Grill
Accessories aren’t just extras—they’re the small upgrades that protect your grill, expand your cooking options, and keep everything running smoothly. From grill covers to essential cleaning tools, the right accessories help you grill better, grill safer, and grill longer.
Grill Covers
A solid grill cover is the first line of defense against the elements. Rain, sun, dust, and pollen can wear down even the best outdoor grills over time.Â
A well-fitted cover keeps moisture out, prevents rust, and protects your grill’s finish, especially if you cook year-round.Â
It’s one of the simplest ways to extend your grill’s life and keep it looking sharp season after season.
Insulated Grill Jackets
If you’re building a grill into a combustible island or outdoor kitchen frame, an insulated jacket isn’t optional—it’s essential.Â
These jackets create a protective barrier between the heat of the grill and the surrounding structure, preventing damage and reducing fire risk. They also help stabilize heat, which can improve cooking performance.Â
For built-in setups, an insulated jacket is the most important accessory you’ll add.
Smoker Boxes
A smoker box adds a layer of real wood flavor to gas grilling without needing a full charcoal or pellet smoker.Â
Load it with wood chips or chunks, place it over a burner, and enjoy subtle smoky notes that elevate ribs, wings, and roasts.Â
While it won't match the depth of a dedicated smoker, it’s a simple way to bring smoke flavor to your gas grill.
Griddle Plate Inserts
A griddle plate transforms your grill into a flat-top cooking station.Â
Smash burgers, sautĂ©ed veggies, fried rice, pancakes, and seafood—anything delicate or too small for traditional grates cooks beautifully on a griddle.Â
The flat surface heats evenly and gives you restaurant-style versatility right on your gas grill. Just keep it seasoned and cleaned for best performance.
Pizza Stones
A pizza stone turns your gas grill into a backyard pizzeria. The stone absorbs and radiates heat evenly, giving you crisp crusts and perfectly melted toppings without scorching the bottom.Â
Beyond pizza, stones are great for baking bread, reheating leftovers, or cooking anything that needs dry, even heat.Â
It’s a simple accessory that delivers restaurant-style results right on your grill.
Gas Grill Warranties: What They Really Mean
A gas grill is an investment, and a good warranty tells you how much confidence the manufacturer has in their product. Warranties protect you from defects, cover major components, and give you peace of mind for years of outdoor cooking. But not all warranties are created equal—some cover entire grills for decades, while others only protect a few parts.
What “Lifetime Warranty” Really Means
A “lifetime warranty” doesn’t always mean the same thing across brands. Some offer true lifetime replacement on major parts, while others use prorated warranties that reduce coverage over time. Always read the fine print. A lifetime warranty from a reputable brand shows long-term commitment—but only if the terms are clearly stated.
Why Warranty Terms Matter
A strong warranty doesn’t just protect you—it signals better materials, stronger construction, and higher overall quality. When a company stands behind its grill for 10 or 20 years, it’s a good sign the grill is built to last. If you want a grill that will serve you for many seasons, pay attention to what the warranty says about the parts you rely on most.
Final Considerations: Choosing the Gas Grill That Fits Your Life
By now, you’ve seen how many pieces go into choosing the right gas grill—size, configuration, fuel type, construction, features, and accessories all play a role. But the most important part is finding the grill that matches your cooking style and your outdoor space. A perfect grill isn’t always the biggest, the flashiest, or the most expensive. It’s the one that makes you excited to step outside, fire it up, and cook something great. If you’re ready to start exploring options, browse our full selection here: Shop Gas Grills.
Think about how often you grill, how many people you usually cook for, and whether you want speed, flavor, versatility, or all three. Consider your space—balconies, patios, and full outdoor kitchens each call for different grill types. Don’t forget long-term use either. A durable grill with a strong warranty will serve you for many seasons without fuss.
And finally, keep it fun. Grilling is about flavor, friends, and time outside. Choose a grill that fits your rhythm, supports your cooking ambitions, and makes outdoor meals feel easy and enjoyable. With the right setup, every day can be a reason to grill.
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Matthew Jackson
At the heart of our business is Matthew Jackson, the founder and owner of BBQ Kitchen Pros. With an impressive 20 years in design, construction, and implementation of outdoor kitchen spaces, Matthew brings a wealth of knowledge, skill, and a deep-seated passion to the table. It's not just about selling products; it's about crafting a lifestyle. Outdoor cooking isn't just our business; it's our way of life, ingrained in every recommendation we make and every product we offer.